Heat Transfer

Heat exchanger fouling in methanol plants can be a symptom of a deeper problem inside the Auto-Thermal Reformer (ATR): Ruby (or Rubby) Formation. This phenomenon occurs when impurities and hot spots weaken the catalyst support, releasing silica particles that deposit on exchanger tubes and reduce thermal efficiency. Several mitigation approaches are applied in industry — among them Steam Washing, impurity control, optimized ATR operation, and improved catalyst formulations — to limit fouling and maintain reliable plant performance.

Heat transfer is a fundamental unit operation in chemical engineering, essential for energy recovery and process control. This article explains the main industrial configurations: process-to-process heat exchange, utility-based systems such as reboilers and condensers, and integrated solutions like jacketed reactors. Direct-contact cases such as cooling towers and scrubbers are also considered, showing how thermal energy is managed in real plants.